Skills

• Surgical Observation

• 3D Modeling

• AutoCAD

• Technical Problem Solving

• Quality Assurance

• Device Testing

• Prototype Development

• Design Optimization

• Cross-Functional Collaboration

Project Duration

1 year

My Role

Observational Studies and Background Research :

Conducted in-depth observational studies of surgical procedures (Appendectomy, Circumcision) to understand the real-world challenges surgeons face, such as smoke reduction and tissue damage, and used these insights to inform the design of an enhanced Electro Surgical Suction Cannula.

Design and Prototyping Leadership:

Led the design and prototyping process, meticulously dissecting the electrosurgical device to measure and analyze each component. Created detailed 3D models using AutoCAD, enabling precise modifications that improved device functionality while maintaining surgeon comfort and maneuverability.

Innovative Solutions and Enhancements:

Innovated solutions to key challenges, such as integrating dual stainless steel insertions—one for vacuum suction to enhance visibility and cleanliness at the surgical site, and another for saline flow to provide cooling and reduce tissue damage. Ensured these modifications did not hinder device operation.

Cross-Functional Collaboration and Validation :

Collaborated with cross-functional teams to validate and refine the design through multiple iterations, addressing issues like fragility and restricted movement. The design was Successfully improved by incorporating an insulated suction pipe, enhancing safety and performance during delicate ENT surgeries.

Transition to Production and Implementation:

Ensured seamless transition from design to production, managing the documentation of final design specifications and overseeing testing protocols. This process facilitated efficient manufacturing and assembly, building a robust, user-friendly device.

Final Design Achievements:

Achieved a final design that minimized tissue damage, increased surgical precision, and provided interchangeable suction pipes for various surgical requirements, ultimately enhancing the safety and effectiveness of electrosurgical procedures.